The Institute of Corrosion (ICorr) is very pleased to announce the successful election of Dr Yunnan Gao as its New President and Dr Anthony Setiadi as its New Vice President at its AGM held in Neville Hall, Newcastle on 13 November 2024.
Dr Yunnan Gao has been the Institutes’ Vice President and one of its Trustees since November 2022, in support of the immediate past president Stephen Tate on various ICorr matters over the past two years. Additionally, Yunnan has been an active ICorr Aberdeen branch committee member for the last 10 years when he has twice held the Chair position, helping to building up the Aberdeen branch from strength to strength. Yunnan has extensive working experience in energy sector both in the UK and overseas for 17 years.
Currently, Yunnan works for BP based in Sunbury, UK. After his PhD studies at Loughborough University, UK, he has worked for a number of energy and technical service companies including Atkins, DNV GL, LR, Repsol Sinopec, Saipem and Stork, in the areas of asset integrity and corrosion management. Yunnan is a UK Chartered Engineer (CEng), a UK Chartered Scientist (CSci), a fellow of ICorr (FICorr), a fellow of IOM3 (FIMMM) and an AMPP Certified Corrosion Specialist.
Photo. President Handover on 13/11/2024, Stephen Tate to Yunnan Gao at the ICorr AGM held at North-East Branch Newcastle, UK.
Photo. Our New ICorr Team, from Left to Right, ICorr New Vice President – Dr Anthony Setiadi, ICorr New President – Dr Yunnan Gao and ICorr New Immediate Past President – Stephen Tate
Dr Anthony Setiadi has been involved in ICorr for the past 13 years, whereby he was one of the organisers for the first ever Young Engineers Programme (YEP) and has supported this initiative through its successful iterations over the past 15 years. He has also been involved in the London branch committee as well as developing and supporting Chartership registrations to Engineering Council for ICorr.
Anthony received his PhD on materials from Sheffield University, UK, and is a Chartered Engineer (CEng) and Fellow of ICorr (FICorr), with experience in academia and industry covering various industries from nuclear, oil and gas and offshore wind. Currently, Anthony works as Chief Consultant for Wood Thilsted, a leading renewable energy consultancy, based in London, UK. His background and expertise are in materials and corrosion engineering for offshore and subsea environments.
We wish them both success in their new roles for the Institute and believe that together they will make a great partnership to lead the Institute from now on.
At this time, we would like to express our greatest gratitude towards our Immediate Past President – Stephen Tate, who recently retired from Oceaneering after 44 years in the Energy Sector. Stephen has led ICorr for the past two years where he has demonstrated excellent governance and leadership throughout and made a number of successes including recent involvement in setting up of the new ICorr UK branches in Southwest England & Wales and Central Scotland, as well as a renewal of the MoU with AMPP in the USA and sign off of the new MoU with CSCP (Chinese Society for Corrosion Protection) in China.
Stephen has set a very high bar for his successors to follow and with Stephen’s continued support as immediate past president and working together with the New ICorr President – Dr Yunnan Gao and New ICorr Vice President – Anthony Setiadi, the new team will endeavour to work wholeheartedly to continue the successes of ICorr and bring the utmost value and benefits to the ICorr corrosion community in the UK and overseas for the next two years and beyond.
ICorr Leadership Team’s contact details are as follows:
Please feel free to contact us directly if you have any issues that you would like to discuss.
On behalf of the new ICorr Leadership Team, we thank you for your past support of the Institute and look forward to working with you over the next two years.
The branch started the 24/25 season on Thursday October 10th with an in-person presentation by Ali Morshed on “Why is corrosion still a major integrity threat for many industries in the 21st century?” at the usual venue, the Lancaster Hall Hotel, Bayswater.
Ali Morshed holds PhD in corrosion engineering from University College London, MSc in corrosion engineering from Imperial College London, DIC and CEng.
He is the author of five corrosion management books and one MIC book with NACE/AMPP between 2012 and 2022. He is a corrosion engineer with more than 21 years of experience. Ali started his professional career in the oil and gas industry back in 2002, but since the introduction of the Morshed Corrosion Management Model (MCMM) in 2012 he has gradually expanded his work to many other industries.
Ali has worked in North Sea, North Africa, the Persian Gulf Region and South Asia. He provides corrosion management and MIC consultancy and training services for various industries.
A full description of this presentation will be reported in the next issue of Corrosion Management.
Upcoming Events
Readers are reminded of the ICorr 2024 YEP – Final Presentation of Case Studies, to take place on 21st November 2024, 15:30 – 21:00 at: Lancaster Hall Hotel, Craven Terrace, London, W2 3EL hosted by ICorr London Branch.
On December 5th, the branch will host its annual Christmas luncheon at the Royal Overseas League, St James’s, London, where the guest speaker will be Garry Richardson. Gary is a BBC Sports presenter, best known for his witty sports reports and interviews, and an experienced after-dinner speaker. He has presented Radio 4’s prestigious ‘Today‘ programme for four decades.
For more details about sponsorship of this event or to book tickets, please contact Steve Barke at sjbarke@gmail.com
Photo: Ali Morshed, Independent Corrosion Engineer.
Joseph Itodo Emmanuel is a corrosion specialist with core expertise in corrosion and integrity management in the upstream, mid-stream and downstream sectors of the oil and gas industry.
He is Chartered Engineer registered as a European Engineer with FEANI (Europe), and also a Fellow with Institute of Corrosion (UK).
Joseph obtained his Bachelors in Chemical Engineering from FUT Minna, Nigeria, Masters in Science (MSc) from Heriot-Watt University, Edinburgh, UK, Masters in Business Administration (MBA) from University of South Wales, UK and Postgraduate Certificate in Education (International) from Liverpool John Moore’s University, Liverpool, UK. He is a certified Corrosion Specialist, Chemical Treatment Specialist and Cathodic Protection Specialist. and also a member of SPE (USA), AMPP USA), EI (UK), IET (UK), COREN (NIG), NSChE (NIG), COREN (NIG) and NSBE (USA).
Joseph is a trainer, scholar, mentor, STEM facilitator, and author of books and peer reviewed journal publications to his credit.
How do we best screen for Corrosion Inhibitors?
There has been a growing call by stakeholders in academia, industry, and government for a switch from conventional chemical inhibitors due to their high toxicity and harmful impact on human, environment, and aquatic life to organic green corrosion inhibitors (OGCI) developed from nanomaterials and plant extracts through green synthesis. The preference for OGCI developed from nanomaterials and plant extracts has led to renewed global interest, with a focus on sourcing OGCI materials from plant extracts. OGCI from plant extracts have strong adsorption, eco-friendliness, non-toxicity, non-bioaccumulation, biodegradability, extraction ease, availability, and cost effectiveness.
Laboratory Screening Test for Candidates OGCI
After the initial laboratory static testing of the proposed candidate OGCIs, those with good performance (high efficiencies) above 80% are then subjected to a four-phase test programme. These tests are aimed at ensuring the candidate OGCI meets the stringent industry requirements by functioning with similar efficiencies under field-simulated conditions.
The first phase involves the testing of the physical and chemical properties of the candidates OGCI and a robust verification process by assessing the quality assurance and control (QA/QC) parameters.
The second phase, involves bubble tests at near-field operating temperatures and pressures to screen the performance of OGCI for field application before field trials. The test temperatures can vary between 37 to 40 oC (this is a very low temperature range v industrial applications), and the test pressure is simulated to be close to the operating pressure of the pipeline to be inhibited and for OGCI to be deployed for sub-surface facilities, higher test bubble pressures and temperatures are technically recommended considering the higher operating temperature downhole and the need to simulate near-field conditions. These tests can be conducted in the brine phase or in a in a crude oil and brine mixture. The bubble test can also be divided into three subsets: the first simulating a sweet corrosion environment using carbon (IV) oxide (CO2), the second simulating a sour conditionusing hydrogen sulphide (H2S), and the third simulating a sweet and sour condition using a mix of carbon (IV) oxide (CO2) and hydrogen sulphide (H2S).
The third phase involves conducting a dynamic test using a rotating cylinder electrode (RCE) to replicate (duplicate) the real-field operating pressure, temperature, and flow effects. During this phase, if the candidate inhibitor is tested for gas systems and not oil or water systems, it is also tested for the likelihood of hydrogen-induced cracking (HIC).
During the fourth phase, the OGCI candidates are subjected to a supplementary test, viz., a pitting test, to confirm the presence or absence of pitting using test coupons (strip coupons).
Field Trial for Candidates OGCI
After the candidates OGCI have passed the laboratory screening test, they are further subjected to laboratory field trials as a final test to determine OGCI efficiency in the live system and to assess and evaluate secondary effects, viz., compatibility, physical (fouling), and functionality with other oilfield chemicals, process fluids, chemical injection pump parts, and materials (seals, etc.).
The effects of the dosed OGCI further downstream from the injection location include the likelihood of forming emulsions, the secondary effects of oil on the quality of the produced water, the stability of the formed foams, and general effects on people and the environment in the event that the product is accidentally discharged or spilled. In addition, a range of process stream parameters should be considered as they have effects on the corrosivity of the test system, viz., operating pressure, operating temperature, water cut, flow rate (flow regime), CO2, H2S, dissolved oxygen, organic acids, free sulphur, SRB (bacteria), water chemistry, organic acids, scaling tendency, total dissolved acids, pH, and gas oil ratio (GOR) (59, 60). The four most commonly used laboratory methodologies and standards for evaluating corrosion inhibitors in general for oilfield and refinery applications are presented in Table 1 on the next page.
Secondary Effects Associated with Testing OGCI
During the field trial of the screened OGCI, the secondary effects are closely monitored by implementing the required procedures, checks and test protocol to ensure OGCI is compatible with system fluids at recommended injection rate (dose rate), water cuts, other production chemicals (emulsifier, oxygen scavengers, flow assurance chemicals, biocides etc.), storage and pump materials, wetted materials within the system, and process stream. The secondary effects, performance check and test protocol carried out are summarised in Table 2 below.
Prospects, and Challenges
Empirical studies have revealed good inhibition efficiency for OGCI developed from nano sized plant extracts and nanomaterials. However, the reported inhibition efficiency from gravity (weight loss) and electrochemical methods would not qualify when subjected to stringent industrial screening tests, viz., kettle (bubble) tests, rotating cylinder electrode (RCE) tests or cylinder electrode rotating cages, jet impingement, high-pressure loop tests, wheel tests, localised corrosion tests, and autoclave tests. To validate the reported performance data, the same product should be tested under industrial conditions. In addition, there is the need for the chemical and physical properties of the developed OGCI to be further investigated under field operating conditions to evaluate their solubility in produced fluid, their emulsion forming tendency, their foaming characteristics, thermal and hydraulic (pressure stability), compatibility, film persistence in in-service conditions, and optimum protection at optimum inhibition efficiency. Also, more studies of OGCI made from nano sized plant material extracts and nanomaterials need to be undertaken to investigate the complex corrosion inhibition mechanism of plants-based extracts on carbon steels and other alloys.
Table 1:Laboratory Methodologies Standards for Evaluating Corrosion Inhibitors.
Table 2: Secondary Effects, Performance Check and Test Protocol.
On 16th May 2024, the Wales and South-West Regional Branch held an event at the Steel and Metals Institute covering the topic “Hydrogen research capabilities – now and into the future.”
Dr Barrie Goode discussed in detail the requirements for progressing in this important area of research. Barrie is the Director of Industrial Research at the Steel and Metals Institute (SaMI), an ‘open access’ innovation centre, based at Swansea University. With a Doctorate in Engineering, BEng Materials Science and Engineering and over 20 years of experience in the steel and metals industry, Barrie has held senior positions in a number of businesses within the technical and operation functions, including electrical steels. He joined SaMI in 2019 and is responsible for developing and managing relationships with industry and setting the direction for the internal operations to meet customer research demands effectively. He also has an MBA from the University of Warwick and is a chartered engineer and Fellow of the IOM3 (Institute of Materials, Minerals & Mining).
Refer to: www.samiswansea.co.uk and recent blogs at: www.samiswansea.co.uk/blog/
He is also a valued member of the Wales and South-West committee, its current student and liaison and CPD officer.
The Steel and Metals Institute collaborates with a wide range of partners to develop both public and privately funded research aligned to industry needs, with a focus on decarbonisation and product development. The development and evolution of hydrogen testing capabilities have been at the forefront of the facility’s growth and will continue to be a key focus to support the requirements of industrial stakeholders moving forward.
This most interesting presentation provided an insight into the hydrogen testing capabilities currently on offer at the Institute and the ongoing research and development programmes being
Introduction The Corrodere Academy stands as a beacon of expertise in the field of corrosion control alongside ICorr, providing unparalleled education and training to professionals worldwide. With a mission to combat the pervasive challenge of corrosion, the Academy equips individuals and organisations with the knowledge and skills necessary to protect assets, ensure safety, and enhance durability across industries.
History and Evolution Founded in 2000, the Corrodere Academy began with a vision to address the growing need for specialised corrosion control and prevention training. Over the years, it has evolved into a globally recognised Academy, offering a comprehensive suite of courses and certifications tailored to meet the diverse needs of industries such as oil and gas, marine, construction, and manufacturing and renewables.
Course Offerings The Academy’s portfolio of courses has been designed to cover all aspects of corrosion control, covering inspection, application and specialist knowledge.
Above: Powder Coatings Course
Above: Blast Cleaning Course
Key courses include:
1. Inspection – ICorr endorsed Coating Inspection Level 1, 2 and 3 courses. – Other introductory Coating Inspection courses covering Insulation, Fireproofing, Pipeline, Hot Dip Galvanising, Thermal Metal Spraying, and Marine Coatings.
2. Train the painter – Protective Coating Application, Spray Painting and Abrasive Blast Cleaning modules.
3. Specialist Coating – Corrodere Diploma in Coatings for Corrosion Control alongside Coating Surveys, Corrosion Management and Corrosion Under Insulation courses.
Each course combines theoretical knowledge with practical, hands-on training, ensuring that participants gain a deep and actionable understanding of their chosen subject.
Certification Programmes
The Corrodere Academy offers internationally recognised QCA certification that validates the skills and expertise of industrial coating applicators. Certifications such as are highly regarded in the industry, often serving as a benchmark for excellence.
Expert Faculty The Academy’s strength lies in its team of seasoned experts, who bring a wealth of experience and knowledge to the training material. These industry veterans are not only educators but also active practitioners, providing students with insights drawn from real-world challenges and solutions.
Global Reach With a network of training centres and partners around the world, the Corrodere Academy extends its reach globally, providing its training material in a number of multiple languages, that makes its portfolio of courses accessible to a diverse audience. This international presence ensures that the Academy stays at the forefront of global trends and developments.
Industry Collaboration Collaboration with industry leaders and professional bodies such as the Institute of Corrosion is a cornerstone of the Corrodere Academy’s approach. By partnering with key stakeholders, the Academy ensures its training programmes are aligned with industry standards and address current challenges within the Corrosion
Prevention Industry. These collaborations also facilitate development initiatives, driving innovation in corrosion prevention and control.
Success Stories The impact of the Corrodere Academy is best illustrated through the success stories of its alumni. Students have gone on to make significant contributions in their respective fields, from ensuring safety is at the highest level on site, to progressing their careers and leading large-scale corrosion management projects.
Future Initiatives Looking ahead, the Corrodere Academy is committed to continuing its tradition of excellence and innovation in Training delivery. Future initiatives include:
• Development: Investing in market research to stay ahead of emerging corrosion challenges and provide training solutions to industry. • Expansion of Online Training: Enhancing the accessibility and flexibility of its programmes through advanced interactive e-learning platforms. • Sustainability Focus: Integrating sustainability into its training programmes, emphasising eco-friendly corrosion prevention methods and company operational initiatives.
Conclusion The Corrodere Academy stands at the forefront of corrosion control education, closely working with international corrosion societies and setting the standard for excellence in the field. By offering cutting-edge training, fostering industry collaboration, and driving innovation, the Academy plays a pivotal role in protecting assets and ensuring safety across industries worldwide.
Photo: ICorr Level 2 Coating Inspector
Contacts For more information, visit the Corrodere Academy website or contact the team directly to learn how they can help your organisation. www.corrodere.com T: +44 (0) 1252 732 236 E: Lucy Pavia lucy@corrodere.com
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