Passive Fire Protection (PFP) Epoxy Coating Inspector Level 3 – Classroom

Passive Fire Protection (PFP) Epoxy Coating Inspector Level 3 – Classroom

Passive Fire Protection (PFP) Coating Inspector (Epoxy) Level 3

Course Overview

An advanced course designed to train and examine senior inspectors of Epoxy Intumescent Passive Fire Protection (PFP).

This Level 3 course is for Inspectors and Technicians who are looking to further their core competence to fully understand and inspect PFP installations in new construction or retrofit situations. This course trains and assesses candidates on all aspects of the inspection of common types of epoxy coatings used to protect against hydrocarbon fires on installations for both on and offshore facilities.

The course assumes all candidates hold ICorr Painting or Protective Coating Inspector approval (any level), or lent, and therefore have some knowledge of inspection philosophy. Some corrosion and coating knowledge is also important due to the large amount of corrosion problems which have arisen.

Changing market dynamics and a number of PFP failures on major new construction
projects have led the Institute of Corrosion and PFPNet to collaborate and develop the first advanced training programme for Inspectors of Epoxy Intumescent Passive Fire Protection. This course has been written and produced by experts in the field who have extensive, practical ‘real world’ experience.
This is an advanced course for experienced Inspectors that will enable them to further improve their competency in this safety critical area of the market.

This course has a series of online pre-learning modules that must be completed prior to attending the course. You will have 4 weeks to complete the training once you have booked your space.

 

Course content

The Level  3 course  comprises a  blend of online  pre-learning, 3 days classroom training including an examination on  what has been learned  in  day 3, and a peer  review. Course  content  covers:

  • Role  and  duties of  the PFP  Inspector (part one)
  • Introduction to PFP(what  is it for)
  • PFP  types (introduction)
  • PFP  types (detailed overview)
  • PFP of  structures,  divisions, process  and  storage vessels
  • Normative Documents
  • Classification Society Type Approval & other  types of approval (e.g.  UL)
  • Qualification of  PFP systems (the  importance of supporting documentation)
  • How PFP materials  and  systems  are developed,  tested and  approved
  • Epoxy PFP degradation  mechanisms  (pre-fire  durability, survivability in  a fire)
  • Examples  of application  defects
  • Fire  performance and defective  application
  • The  specification;  relevance,  errors  or omissions, epoxy  PFP  manufacturer  manual,  epoxy PFP extent  and thickness/details
  • Pre-job  meeting,  ITP, Quality Control  at all stages  of application
  • The  critical  importance  of good surface  preparation
  • Epoxy PFP  Extent and  Thickness  Detail
  • Epoxy PFP  application  equipment  (types  and checks)
  • Final  thickness determination,  topcoat, role  and duties  of epoxy  PFP  inspector  (part two)
  • Reporting, what to look out for, test equipment
  • Practice  test
  • Health  & Safety requirements
  • Examination: General,  Specific  and  Practical  examination (150 multiple-choice  questions)
  • Peer  review:  Following  successful  completion  of the  exam,  candidates  will be  required  to undertake  a Peer Review  performed  by PFPNet  to gain  their Level  3 certification

The  inspection  of existing  PFP  to test for worthiness  is a separate  and  specialist activity and  is not covered in this course.

Course pre-requisite

Candidates should have an ICorr Passive Fire Protection  (PFP)  Coating  Inspector  (Epoxy) certificate at Level  2.

As correct surface preparation, priming and, where required, top coating are very important requirements in PFP installation, the candidate should also have as a minimum an ICorr Protective Coatings Inspector (or equivalent) certificate at Level 1 to demonstrate their fundamental understanding of corrosion and protective coatings. Candidates are required to submit their CV to ensure they have the required pre-requisite qualifications and experience.

Qualification

The course is accredited by the Institute of Corrosion. On successful completion of the course and Peer Review, candidates will become a certified Level 3 Passive Fire Protection (Epoxy) Inspector.

The certificate is valid for 5 years and can be renewed online prior to expiry.

Who should attend this course?

This is a Level III course aimed at specialist inspectors and technicians who are looking to demonstrate their own distinctive competence to properly understand and inspect PFP installations in new construction or retrofit situations. The inspection of existing PFP to test for worthiness is a separate and specialist activity not considered in this course.

Candidates should ideally have a PFP Level 2 qualification or a minimum of ICorr Painting Inspector or Coating Inspector Level 1 with a minimum of two years’ experience. Inspectors from other schemes can transition to ICorr Painting Inspector here. This requirement is to ensure that attendees have a fundamental understanding of corrosion and protective coatings.

Special note

It has been agreed by PDTC (ICorr) to add an experience assessment to all ICorr certifications for personnel engaged in painting and coating inspection. If certification is required, candidates must as a minimum have held ICorr Painting Inspector Level 1 or Protective Coating Inspector Level 1 for a period of two years. It is possible to transition across from other certification schemes
here.

If a suitable qualification is not held, then dispensation to gain certification may be given if an individual has 5 years’ experience relating to painting or coating inspection.

Interested in this course? 

Contact the Arygll Ruane team if you have any questions about this training course.

+44 114 399 5720

Protective Coatings Inspector – Level 1

Protective Coating Inspector Level 1

Course Overview

The course is suitable for candidates with or without experience in industrial painting or inspection. It will also be applicable to those who require knowledge of Protective Coating Inspection but do not wish to take an examination.

This course is designed to prepare individuals for the ICorr Protective Coating Inspector Level 1 examination. The course is suitable for candidates with or without experience in industrial painting or inspection and will also be applicable to those who require a knowledge of painting inspection but do not wish to take an examination. Most of the paint systems used in industry are addressed plus an awareness is given of other coating systems used for anti-corrosion reasons

 

Course content
  • QA, QC and inspection (basics)
  • Normative documents
  • Corrosion (iron and steel)
  • Surface preparation (ferrous)
  • Tests to detect surface contamination
  • Coating categories/types
  • Main paint constituents
  • Paint drying and curing
  • Corrosion protection methods (basics)
  • Layers of a paint film
  • Types of paint systems
  • Paint data sheets
  • Paint/paint film testing
  • Weather conditions
  • Paint application methods
  • Coating faults
  • Health and safety
  • Environmental considerations
  • Reporting
  • Standards applicable
  • Understanding written instructions

Approved by Institute of Corrosion (ICorr, UK)

Required industry experience

One year (may be inspection/application/supervision).

No previous certification required.

Special Note

It has been agreed by PDTC (ICorr) to add an experience assessment to all ICorr certifications for personnel engaged in painting and coating inspection. Full details of the changes can be provided on request.

Interested in this course? 

Contact the Arygll Ruane team if you have any questions about this training course.

+44 114 399 5720

Protective Coatings Inspector – Level 2

Protective Coating Inspector Level 2

Course Overview

Designed to prepare ICorr Level 1 Protective Coating Inspectors for the Level 2 examination. Any information in the syllabus below, which is repeated from the Level 1 syllabus, is dealt with in greater depth and in some cases involves practical usage of equipment.

Any information in the syllabus below, which is repeated from the Level 1 syllabus, is dealt with in greater depth and in some cases involves practical use of equipment, e.g. use of density cups, flow cups, contamination testing and using electromagnetic d.f.t. instruments with statistical capabilities.

Course content
  • QA, QC and inspection
  • Document control
  • Equipment control and calibration
  • Production of written instructions
  • Interpretation of normative documents
  • Corrosion
  • Control and testing of blasting abrasives
  • Contamination testing
  • Paint formulation
  • Coating systems
  • Paint manufacture
  • Paint/paint film testing
  • Hygrometers
  • Application of metal coatings
  • Coating faults
  • Paint colours – coding systems
  • Cathodic protection
  • IMO requirements
Required industry experience

Two years as an inspector.

Level 1 certification required.

Course locations

Batam, Indonesia
Our training partner, the Indonesian Institute of Non-Destructive Testing (IINDT), offers this course in Batam, Indonesia.

Contact the team at IINDT.

 Beijing, China

Our training partner, TÜV Rheinland, offers this course direct to Level 2 in China.

Contact the team at TÜV Rheinland.

 Dunfermline, Scotland

View course schedule.

 Sheffield, England
View course schedule.

 Tripoli, Libya
Our training partner, Leptis Ltd, offers this course in Tripoli, Libya.

Contact the team at Leptis Ltd. 

Special Note

It has been agreed by PDTC (ICorr) to add an experience assessment to all ICorr certifications for personnel engaged in painting and coating inspection. Full details of the changes can be provided on request.

Interested in this course? 

Contact the Arygll Ruane team if you have any questions about this training course.

+44 114 399 5720

Protective Coatings Inspector – Level 3

Protective Coating Inspector Level 3

Course Overview

Designed to prepare ICorr Level 2 Protective Coating Inspectors for the Level 3 examination. Quality assurance, specification analysis and procedure writing are the main aspects of a Level 3 training course. Corrosion and paint technology are two areas dealt with to a greater depth compared to Level 2.

This course is designed to prepare ICorr Level 2 Protective Coating Inspectors for the Level 3 examination. Quality assurance, specification analysis and procedure writing are the main aspects of a Level 3 training course. Corrosion and paint technology are two areas dealt with to a greater depth compared to Level 2.

A review of Level 2 subject matter is introduced on the first day of this course, however, if any candidates are aware that they are weak on Level 2 theory and practice, they should endeavour to revise or attend a Level 2 training course before attending a Level 3 course.

Course content
    • Quality documentation
    • Standards
    • Basic metallurgy
    • Corrosion mechanisms
    • Geomagnetically induced currents
    • Corrosion under insulation
    • Negative buoyancy coatings
    • Treatment of structural timbers
    • Tanking of concrete fabrications
    • Structural GRP composites
    • Leadership skills
    • Procedure writing
    • Report writing
    • Libel and slander

    Approved by Institute of Corrosion (ICorr, UK)

Required industry experience

Three years as a Level 2 inspector.

Level 2 certification required.

Special Note

It has been agreed by PDTC (ICorr) to add an experience assessment to all ICorr certifications for personnel engaged in painting and coating inspection. Full details of the changes can be provided on request.

Interested in this course? 

Contact the Arygll Ruane team if you have any questions about this training course.

+44 114 399 5720

Pipeline Coatings Inspector – Level 2

Pipeline Coating Inspector Level 2

Course Overview

Designed to assist candidates in gaining the skills and knowledge to transition from coating inspection to specific Pipeline Coating Inspection.

Feedback from the oil and gas pipeline industry highlights a significant need for inspectors with in-depth knowledge and understanding of high integrity pipeline coating systems.

Primarily focusing on current pipeline coatings used for onshore and offshore upstream oil and gas pipelines, this Level 2 course aims to bridge the gap between conventional painting inspection and that required for the high integrity pipeline coating systems in common use today.

Candidates will learn about the optimum quality control measures for the complete pipeline coating application process, which plays a critical role in ensuring the requisite long performance of the applied coating, as well as the key differences in functional integrity between pipeline coatings and conventional painting systems.

This Level 2 course assumes all candidates hold ICorr Painting or Protective Coating Inspector approval (any level) and therefore have some knowledge of inspection philosophy.

Suitable for coating inspectors working within the industry who are looking to gain more specialist knowledge of high integrity pipeline coating systems. This course is also applicable to clients, coating engineers within pipeline installation contractors and pipeline coaters.

 

Course content

Candidates will be required to revise their ICorr Protective Coating Inspector information common to both conventional coating and pipeline coating and especially surface preparation and inspection techniques.

This revision must be completed by undertaking a series of pre-learning modules on our online training platform before the start of the course via pre-learning modules.

Online pre-learning content 3-day classroom content
  • Health & Safety
  • Roles and duties of the Inspector
  • Quality Assurance (QA)
  • Quality Control (QC)
  • Specification/ Normative Documents
  • Iron & Steel
  • Corrosion
  • Corrosion control
  • Surface Pre-Blast Cleaning
  • Surface Blast Cleaning
  • Hand & Power Tool Preparation
  • General Inspection & Testing (Liquid Coatings)
  • Multi-Component Liquid Coating  (MCL)
  • Elastomeric
  • Linepipe Material
  • Steel Linepipe Manufacture
  • General Pipeline Data
  • Pipeline Installations
  • Pipeline Project Contracts
  • Pipeline Coatings General
  • Linepipe Coating – 3LPE/ 3LPP/ FBE/ AE
  • Custom Coating – MCL/ FBE/ 2LPP
  • Field Joint Coating – HSS/FBE/ 2LPP/ 3LPP/ MCL
  • Internal Flowcoat
  • Concrete Weight Coating
  • Practical – Coating Inspection
Course pre-requisite

Candidates are required to:

1. Have a knowledge of inspection philosophy, surface preparation, anti-corrosion coatings and how to use common inspection instruments.

2. Hold an ICorr Protective Coatings Inspector Level 2 (or equivalent) certificate and ideally hold a minimum of 12 months’ coatings related experience.

3. Submit their CV to ensure they have the required pre-requisite qualifications and experience.

4. Seek advice if hold less than 12 months’ coatings experience as they may still undertake the course and become certified once relevant experience has been obtained.

 

Note: This course can be taken for knowledge only without an examination.

Qualification

The course is accredited by the Institute of Corrosion (ICorr). On successful completion of the course and relevant coatings related experience, candidates will become a certified Level 2 Pipeline Coating Inspector.

The certificate is valid for 5 years and can be renewed online prior to expiry.

Interested in this course? 

Contact the Arygll Ruane team if you have any questions about this training course.

+44 114 399 5720

ICorr Recertification – Online

ICorr Online Recertification

Course Overview

Online programme designed to help you renew your Institute of Corrosion (ICorr) certificate.

If you hold a coatings certificate accredited by the Institute of Corrosion (ICorr), you are required to revalidate your certificate by an online assessment.

The validity of a certificate is normally five years from the date of certification, and the expiry date is indicated on the certificate and/or wallet card.

Expiry of your certification means that you will no longer be certified by ICorr to undertake inspections. To ensure that you continue to meet industry standards and stay competitive in your field, regular recertification is crucial.

 

Recertify with us

An approved training partner of the Institute of Corrosion (ICorr), we have over 20 years’ experience in coatings training and examinations.

Our expertise ensures we deliver professional, high-quality services to develop competent professionals within the coatings industry.

Our knowledgeable team is here to support you every step of the way, from your initial contact with us to successfully passing your recertification assessment.

Access anytime, anywhere

Approved by ICorr, our user-friendly online assessment programme can be completed from anywhere in the world to renew your ICorr certification.

When recertifying your Level 1 or 2 certificate, you’ll work through a series of course notes before attempting your assessment. When recertifying your Level 3 certificate, you will be required to undertake desk research for the assessment.

We offer online ICorr Recertification assessments for the following methods:

Level Method
2 Hot Dip Galvanising
2 Insulation Inspection
2 Passive Fire Protection (PFP) Coating Inspector (Epoxy)
2 Pipeline Coating Inspector
1 Protective Coating Inspector
2 Protective Coating Inspector
2 Protective Coating Inspector
3 Protective Coating Inspector

Complete our application form to book >

Recertification Process

Follow the steps below to renew your certification with us.

1

Complete our application form.

Ensure you submit all relevant documentation outlined on the application form to facilitate a speedy process!

2

Application review

Your application will be reviewed and a member of our team will be in touch. Payment information will be sent once full eligibility criteria has been met.

Upon receipt of payment, your booking will be processed, and login details will be sent via email to gain access to our online platform.

3

Online platform access

Access our online platform anytime, anyplace*, for up to 90 days.

When recertifying your Level 1 or 2 certificate, you’ll work through a series of course notes before attempting your assessment.

When recertifying your Level 3 certificate, you’ll be required to undertake desk research for the assessment.

* Note: Access requires a good internet connection.

4

Assessment criteria

The recertification assessment consists of 40 randomly chosen multiple choice questions to be completed in 1 hour 30 minutes.

You’ll need to achieve a mark of 70% to pass the assessment and will be notified on the online platform once you have successfully completed the assessment.

You’ll have a maximum of three attempts to achieve a pass mark.

5

Post-assessment

On successful completion of your assessment, your result will be processed and submitted to the Institute of Corrosion (ICorr).

ICorr will issue your certificate and wallet card, which will be valid for five years. This will be sent to you directly from ICorr.

Please note that certificates can take up to 10 weeks to arrive.

Interested in this course? 

Contact the Arygll Ruane team if you have any questions about this training course.

+44 114 399 5720