ICATS Up-date

ICATS Up-date

During 2021, and the first quarter of 2022, the ICATS Managers Course (Corrosion and Protective Coatings Management) has proven to be one of most successful of our courses, with presentations to global audiences as well as contractor and engineering organisations in the UK. This one-day course is designed for project managers, engineers, site agents, and any persons wanting more knowledge of the coatings industry.

This course is currently available face to face, or remote via video conference. It will also be available via our ICATS LMS in the near future. Any enquiries should be directed to CORREX Ltd, or Kevin Harold at kevin@paintel.co.uk

New Courses
As mentioned in the previous magazine, work has now begun with the creation of new ICATS courses. The industry has desired these additional modules, and story boards have
been created. We are also working with our industry partners for very specific technical information, this is particularly true of ‘Fire Protection’, which is expected later this year.

ISO 17024
ISO/IEC 17024 is the International Standard relating to the conformity assessment for bodies operating certification of persons. Certification Bodies that are accredited to this standard have demonstrated an impartial and rigorous quality approach, and their clients can have confidence in certified personnel. We have been busy reworking information and documents to help us conform to this standard and will be introducing new forms that conform to ISO 17024 in the next couple of months. When we do, you will be informed ahead of release to assist with version control.
I am always on the lookout for interesting ICATS projects that you are working on. Please let me know your stories, and let’s tell everyone about them and how ICATS is changing the face of Industrial Painting.

Kevin Harold, CORREX Managing Director

New GOLD Sustaining Company Member

New GOLD Sustaining Company Member

Rysco Corrosion Services

Rysco International, a global provider of corrosion management services, based in Red Deer, Alberta Canada, was formed in 2018 and is a division of the Rysco Group of companies, responsible for the international distribution of Rysco Corrosion and Rysco Integrity’s equipment and services. Rysco Corrosion actively promotes teamwork and expertise within its organisation, and its mission is to provide the best corrosion measurement and monitoring services available to the marketplace, so that clients can make informed decisions related to their infrastructure assets, in the interests of public safety and the environment. Rysco believes its mission to be an honest commitment to all its stakeholders, delivering on that commitment by adhering to its Core Values, throughout its daily operations providing quality, consistency, and accuracy in all its business offerings, treating client’s infrastructure monitoring and measurement concerns, as if they were its own.

Rysco’s 5 Core values are:
• Service
• Integrity
• Innovation
• Excellence
• Knowledge

Rysco seeks to change client’s perceptions of corrosion measurement and monitoring through innovation, knowledge sharing, and providing a superior customer service experience.

Rysco Corrosion Services and Products include:
• Internal Corrosion Monitoring
• External Corrosion Monitoring
• Engineering & Design
• Pipeline Analysis
• Online Reporting

When it comes to competency, all Rysco Group employees either have AMPP certifications or are diligently working towards the necessary achievements to satisfy these certifications. Rysco believe education, along with applicable experience and competency management, to be the cornerstone of its organisation.

As part of its “first in class” culture, Rysco maintains ISO 9001, ISO 14001, and ISO 45001 management systems certifications within an IMS that includes Quality Management, Environmental Management, and Occupational Health and Safety Management. In addition, Rysco maintains an active APEGA permit to practice and participates in the Alberta Quality Programme.

2022 Paul McIntyre Awards goes to ….

2022 Paul McIntyre Awards goes to ….

The Corrosion Engineering Division (CED)  has announced that this year’s recipient of the Paul McIntyre award is Chris Lynch.

Chris Lynch is currently employed by Corrpro Companies Europe Limited as their Senior Engineering Manager. He is responsible for the Cathodic Protection Engineering, Site Services and the Power Unit Design personnel, and has been in this role for the last 8 years.

He graduated from The University of Leeds in 1990 and started working as a Junior Corrosion Engineer for Aberdeen Corrosion Engineers Limited, and stayed in the North of Scotland for over 10 years whilst travelling extensively as an ‘engineer in-learning’ taking him across Europe and the Middle East working both onshore and offshore. He now specialises in Cathodic Protection. In 2005 he returned to Teesside to work for his current employer as a Senior Projects Engineer and has worked through the ranks to his present position.

I believe in working hard with honestly and integrity and have been fortunate to have worked on some excellent Projects with competent people. I am constantly learning and have a continual appetite to understand more and more in my field and the wider Corrosion Industry. I think it is important to put a little back into the industry that has served me so well and have taken the opportunity to do so which has rewarded me in so many ways. Throughout my career I have championed and supported the Institute of Corrosion. I have worked on the numerous training committees and as a course presenter of the ICorr CP training scheme since the mid 1990’s and continue this voluntarily to this day as a current member of the Cathodic Protection Governing Body (CPGB). I am a Level 4 CP Specialist of buried and marine structures and internal surfaces, a Fellow of the Institute of Corrosion and a Chartered Engineer”, stated Chris.

He holds the position of Chair of GEL/603 which is the British Standards Institute (BSI) committee for Cathodic Protection and works on numerous Working Group activities for ISO and CEN. He is a member of several professional bodies including CEOCOR and the Marine Corrosion Forum, and reportedly he has thrived on the open exchange of experience and learning between his peers, particularly those from overseas. He believes it is this sharing of knowledge and experience that has benefitted both himself as an individual and the wider corrosion industry. It is his ambition to communicate and to guide people, especially younger, less experienced people, into this opportunity and to encourage people to share what they know with others.

Chris continued “I would like to thank those who have voted for me to receive the Paul McIntyre Award for 2022. This is a great honour for me. I would like to dedicate it to all the people who have contributed to my success, many of whom I have met whilst doing the work that Paul himself did tirelessly and for so many years himself. It is wonderful that my work with GEL/603 and with ISO and CEN standards committees and working groups has been recognised with this award. The work is so varied and with communities such as CEOCOR, the approach is unique and informal. To be honest, it is not work at all. It is fun. There is much to be gained in international standards work and I have built up friendships with peers and experts across Europe and the wider world. I have gained so much more than can be taught on courses or read in presentations, papers or visiting exhibitions. I believe we all have something to share. Perhaps an experience we have had that is unique or a set of interesting data we have gathered, a job that went wrong that others would benefit from in hindsight.

Standards development and contribution is not mandated to be the sole right of exclusive clubs where only experts can be members. There should be no place for elitism or intellectual snobbery. I wish to encourage groups to be inclusive and friendly. Groups which are pleased to have your contribution and listen to your experiences regardless of age or experience.

When I read Paul’s contributions to BSI and ISO, it strengthens my belief that I can do more and aspire to his level of achievement. It is humbling to be in the company of the five previous winners of this award. I thank ICorr and the Corrosion Engineering Division for this recognition, having first asked, are you sure you have the right person and I look forward to continuing working alongside other volunteers in developing and improving the CP competency training courses”.

For more information on working on standards committees and working groups or joining professional institutions please contact him at, clynch@aegion.com

Passive Fire Protection Courses: An Update from ICorr

Passive Fire Protection Courses: An Update from ICorr

PFP Training to Suit You

The Covid pandemic has taken its toll on all industries around the world. It has disrupted business and delayed projects, but crucial learning, such as passive fire protection courses, cannot be ignored.

Here at ICorr, we continued to work with our partners behind the scenes to ensure that as the world returns to normality (whatever the so-called ‘new normal’ is), we can ramp up the sharing of corrosion knowledge, experience, and expertise. This includes delivery of an increasing range of corrosion training courses, qualifications, and certifications.

In this article, we provide an update on the Passive Fire Protection Courses that provide training to meet industry needs.

PFP is crucial, but competency is lacking

It is crucial that we protect facilities against fire by using high-performing passive fire protection. In high-risk facilities, such as oil and gas installations, this protection is most commonly offered by  epoxy intumescent coatings, protecting the structural steel from extreme heat and providing full corrosion protection as an added benefit.

In recent years, the industry has identified a shortfall of early-stage technical competency in PFP systems. This has led to higher risks, lower safety, and extra costs – all of which could be avoided by improving competencies in the application and inspection of PFP.

Training and qualification to improve expertise in PFP

The Institute of Corrosion (ICorr) came together with PFPNet and IMechE Argyll Ruane to design and deliver the new PFPNet Competency Framework, which is expected to be mandated by owners and stakeholders as a requirement for projects and operations. Central to this is the core PFP training required to improve (and prove) PFP competencies:

  • PFPNet has written the courses
  • ICorr has qualified them
  • IMechE Argyll Ruane is delivering the training globally

After delays caused by Covid, the PFP training courses are now in full swing, and being offered in a variety of training delivery solutions around the world.

Global training options to suit you

Understanding both the need for this specialized training and the challenges for individuals and groups to receive it, the PFP courses have been developed and adapted to suit individual needs in Europe, the Middle East, and Southeast Asia. Course delivery includes the following:

  • PFP Level 2 courses are now running in India and China
  • There are two PFP level 3 courses planned in Australia in April, and others expected through the Australasia Region to follow the Operators’ lead
  • A PFP Level 3 course will soon be delivered in the Netherlands

Learning methods available include:

Inspector Level 2

The PFP L2 Inspector course is designed as an online or classroom course and can be adapted to be delivered as a combination.

Inspector Level 3

The PFP L3 Inspector course has been adapted to provide a blended learning experience with around 30-40 hours’ online learning, and three days of classroom, followed by a Peer Review within 28 days.

Do you require PFP training/accreditation?

These unique courses are designed to qualify inspectors of epoxy intumescent coatings, with a cementitious PFP course to follow shortly. The course and qualification will evidence your competence to understand and inspect PFP installations in both new and retrofit installations.

Owner operators should also attend these courses, as there will be a need to build the course into specifications, and thus make certain that PFP is fully considered, and that the design and application of PFP meets standards and best-practice requirements as they evolve and improve.

Fabricators/applicators will also benefit from the course, as they will need to have fully trained inspectors. And, of course, inspectors who work for inspection houses will also need to be qualified to meet the market requirement.

To learn more about the PFP courses, and how you can register for your preferred learning style and availability, contact either John Dunk at PFPNet or David Mobbs at ICorr.

Delivering a Coating Inspector Course and Internationally Recognised Coating Inspector Qualification

Delivering a Coating Inspector Course and Internationally Recognised Coating Inspector Qualification

ICorr and ABRACO Collaborate on Equivalence for Coating Inspectors

The Institute of Corrosion and ABRACO have now reached a major milestone in a collaboration that stretches back to May 2018. Coating inspectors who have qualified in Brazil as ABRACO Paint Inspector Level 1 can now take a conversion module and gain the internationally recognised coating inspector qualification as ICorr Coating Inspector Level 2.

This is a huge step in developing closer ties between ABRACO and ICorr, and a partnership that will go beyond technical recognition. It will help Brazil’s professionals to be immediately recognised as competent for coating inspector jobs on the international stage with the recognition of an international coating inspector qualification, and help ICorr and its members gain greater exposure and recognition in another of the world’s most important economies.

This is the story of how, together, we unravelled the complexity of developing this conversion model.

Synergic connection in corrosion identified

A meeting between ICorr’s Lucia Fullalove and Florentina (Flor) Melo, and Isaac Catran of ABRACO at the INTERCORR (International Corrosion Congress) in Sao Paulo in May 2018 proved to be the starting block for the ICorr-ABRACO collaboration project.

It was during this meeting that the three realised the synergies between the ICorr and ABRACO, and between the corrosion inspector courses for which both bodies are responsible. The three became excited by the idea of developing these synergies for the benefit of both organisations and their members, and presented the idea to the then President of ABRACO, Professor Paerce de Paula Lunes.

Developing partnership goals

A letter was sent from ABRACO to the then President of ICorr, Sarah Vasey, outlining the proposal and its primary goals:

  1. The promotion of ICorr in Brazil
  2. The recognition by ICorr of Paint Inspectors trained and qualified to ABRACO standards – providing a route to become internationally certified and recognised paint inspectors

A Memorandum of Understanding (MoU) between ABRACO and ICorr was agreed and signed by the new presidents of both organisations in 2018 (Dr Gareth Hinds of ICorr and Dr Olga Ferraz of ABRACO).

Coating inspector courses – identifying the gap

To deliver the second of these primary goals, Lucia, Flor, and Isaac set to work on developing equivalence for the certification of coating inspectors.

It became immediately clear that there was a lot of work required. For example, in Brazil, paint inspector certification is divided into two levels, whereas ICorr’s certification model is based on three levels.

Evaluating how to provide equivalence in coating inspector certification

John Fletcher of ICorr was tasked with appraising and evaluating differences between the coating qualifications, and asked to put forward proposals on how the certifications could best be aligned. By December 2019, John had completed his gap analysis. His major findings were that:

  • The ABRACO Level 1 Paint Inspector course content addressed most of the content of the ICorr Coating Inspector Levels 1 and 2
  • There was a shortfall in Health and Safety, and in the International Maritime Organisation ballast tank coating regulations

John’s proposal was for equivalence to be achieved by developing and introducing a conversion module for ABRACO’s Level 1 qualified paint inspectors to ICorr’s Level 2 certification.

Mapping standards for coating inspector training

In 2020, and armed with John Fletcher’s findings, Lucia, Flor, and Isaac carried out a mapping exercise between the relevant Brazilian and international standards.

This work was crucial to help ICorr become acquainted more fully with the differences between the two programmes, and to understand that Brazilian paint inspectors have the level of work practices that is equivalent to their international counterparts, despite working to local standards.

In Brazil, health and safety activities are conducted by a Health and Safety qualified engineer and a Safety Medical professional. Further, corrosion protection professionals in Brazil must follow technical standards that are supported in the country’s laws – even down to how paint containers are stacked in storage.

With a better understanding of these key differences, work could begin on creating the conversion model.

Creating the conversion module

Even with the differences identified, it’s no mean feat to deliver a conversion module. The module must be created, exam questions written, everything reviewed, and all translated into Portuguese for delivery in Brazil. Fortunately, ICorr had Kevin Harold to compose the conversion module and exam questions.

With the work completed and the conversion course uploaded to the IMechE Learning Management System, Brazilian paint inspectors can now take the conversion module, sit an online exam, and, if successful, have their ABRACO L1 Paint Inspector certification confirmed as ICorr L2 Coating Inspector.

Watch this space!

The collaboration between ABRACO and the Institute of Corrosion is beginning to bear fruit.

The delivery of the conversion course from ABRACO Paint Inspector Level 1 to ICorr Coating Inspector Level 2 is only the start. This demonstrates the ability of ICorr and its membership of experienced corrosion experts to collaborate and work effectively towards collective goals – even in the toughest of global environments.

Like so much else around the world, our plans have been hampered by the Covid pandemic, but we’re now on track to accelerate the ICorr/ABRACO alliance, developing areas for growth in Brazil and enabling more Brazilian corrosion professionals to become internationally recognised for their expertise.

Watch this space for more news soon. In the meantime, to learn more about the Coating Inspector Conversion Module, please contact John Fletcher by email at info@corrodere.com.