Meet The Author
Neil M Cowin, MSc, CEng
Neil M Cowin is an experienced Integrity Manager specialising in topsides facilities, pipelines and subsea engineering, with a strong focus on corrosion and HSE management. An innovative thinker with extensive experience delivering strategic, operational and technical integrity services for large-scale offshore and onshore assets. Possesses in-depth expertise in process and operational integrity, inspection, maintenance, corrosion engineering, materials selection and integrity consultancy for pressurised systems, including subsea facilities, pipelines and topsides.
Highly skilled in technical data acquisition for integrity, inspection and maintenance planning, and in the development and consolidation of equipment databases. Demonstrates strong knowledge of inspection policies, procedures, scopes and methodologies, including risk-based inspection systems and written schemes of examination. Acts as Technical Authority for pressure systems and provides specialist input to EPC design reviews. Experienced in CP design and retrofit programmes, defect assessment, fracture mechanics, remaining life assessments and repairs in accordance with API 579, PD 5500 and ASME VIII.
Introduction
Subsea inspection has developed NDE equipment from those techniques developed for the inspection of pipelines and piping for topside oil and gas service. Especially techniques such as automated UT, ACFM, Eddy Current, Pulsed eddy current, radiography, Acoustic Resonance [ART], now CT – radiation scanning Tomography for deepwater pipelines at 3000m water depths even was utilised subsea to some extent. New developing techniques, per thermography and CT tomography, are also now employed to achieve data for inspection of pipelines and have been useful for inspection of bundles for subsea service. These techniques have also been developing to allow inspection of flexibles to some degree of success, and this is ongoing.
The issues have also related to the factor that external coatings are to be removed to allow such inspection for certain techniques especially that for automated UT. This is because UT cannot define defects below insulative coatings and FBE. The power requirements for ultrasound are the main restriction for not allowing signals to be received from the substrate below coatings such as 3 layer or cement clad pipelines with carbon steel ROD reinforcement cages within the cement cladding upon the pipelines.
All techniques have to be developed and managed via a surface vessel and supported by ROV’s in the main to allow inspection below water. The depths range but presently inspection can bemanaged up to 250 m depth pipelines for the majority of the techniques and for ‘CT-Scanning radiation Topography’ the equipment is viable to 3000 m water depth at significant cost. Thus, analysis is called upon to enable definition of the NDE techniques which will lend themselves to allow inspection of pipelines subsea as a screening approach without removal of external coatings and allow inspection of the WET through FBE, 3-layer coatings and also cement clad weight coated pipelines.
It is to be recognised that 80% of pipelines are non piggable and thus ILI as a method for inspection on many occasions is not viable subsea without expensive modifications, e.g. temporary pig traps (subsea or portable constructed on topsides).
Methodology Outlining the Status of Subsea NDE and Further Requirements
The initial trial inspections were based upon NDE techniques as stated surrounding topside and onshore piping inspections. These being based upon ASME section V standards capabilities and API 571.
These were ‘UT’, ACFM, Eddy Current then moving forwards to Pulsed Eddy Current, Automated UT arrays, Eddy Current arrays, development of a radiography tool then recent periods have witnessed ‘CT- radiation Tomography’ and also developing Thermography being utilised as a subsea inspection. The other advancements has been ‘ART’ the Acoustic resonance UT array technology.
It began with use of divers and moved forwards to the use of ROV’s and surface vessel management and scope developments. The stated crux is that external coatings mainly have to be removed, which often causes concern. Techniques have advanced with ‘ACFM’ and ‘Eddy Current’ and specialistic Pulsed Eddy current and newer developed CT- radiation Tomography which has allowed WT of the pipelines to be assessed without the removal of coatings.
It has to be stated that the goal is to achieve a screening protocol of investigation of subsea pipelines without coatings removal in the
long term. The development of ‘ACFM’ (alternating current field measurement) has been born from its usage with structures inspection for defining flooded members for offshore jackets which is a standard inspection undertaken at defined frequencies with the assistance of ROV’s and an inspection vessel. Initial inspections using automated ‘UT’ again are defined by assessment by RBI across the seabed review of the most likely sites where coatings can be removed in 3m sections to allow a ‘UT’ array tool to be attached and rotated around the pipeline up to 3 or 5m sections is the normal status.
Pulsed Eddy Current (PEC)
PEC subsea inspection is used to detect and map corrosion and general wall thinning in ferrous metal assets, such as offshore risers, pipelines, and submerged structures.A probe with a coil is placed on the surface of the asset being inspected.
The coil creates a magnetic field that passes through any layers of coating, insulation, or marine growth to the metal component. The current is then quickly shut off, causing a sharp drop in the magnetic field. This sudden change creates eddy currents within the pipe wall. The eddy currents spread inward and decay. The rate at which they decay is measured by the probe. A thinner wall (due to corrosion) will cause the eddy currents to decay faster, while a thicker wall will cause them to decay more slowly. This provides a reliable estimate of the remaining wall thickness.
The benefits and features that make PEC a developing NDE technique for subsea pipelines and structures inspections includes No surface preparation: The technique can penetrate concrete weight coatings, thick insulation, and marine growth, eliminating the need for costly and time-consuming cleaning.
• Automation and accuracy: Automated systems and array technology enable consistent performance, improved probability of detection, and highly accurate positioning.
• Efficiency: It allows for rapid, quantitative screening and corrosion mapping of large areas without shutting down production. • Remote deployment: Subsea PEC systems are often mounted on remotely operated vehicles (ROVs) for deep offshore inspections, reducing the need for divers.
• Versatility: The method is effective for a wide range of underwater assets, including pipelines, risers, caissons, and underwater storage tanks.
As an example of pulsed Eddy current underwater probe capabilities. Underwater probes can tackle offshore inspection applications, even through marine growth requiring no surface preparation. The standard underwater PEC probes are watertight to 100m (330 ft) deep and feature a long cable. These probes are operated with the proven PEC system.
The status LEDs embedded in the probes ensure better control and synchronisation of the diver with the topside inspection team. Diver deployed inspectors can scan components as thick as 100 mm (4 in) as well as insulation and marine growth as thick as 300 mm (12 in).
It is understood the critical importance of maintaining the integrity of underwater assets. That’s why underwater pulsed eddy current probes are designed and built to the highest standards of quality and reliability. With advancing ‘PEC’ inspection solutions,’ PEC’ can detect corrosion and defects in underwater structures quickly and accurately, ensuring the safety and longevity of subsea structures and assets. There are now viable ‘PEC’ Technologies for the most advanced, effective, and dependable inspection challenges available in underwater environments.