Not-to-Be-Missed Corrosion Conferences Online

Not-to-Be-Missed Corrosion Conferences Online

London and Aberdeen Branches Present More Events Online

The world may be in a state of continual flux and debilitating coronavirus restrictions, but there are some things you can rely on. One of those is the Institute of Corrosion, which continues to bring conferences, events, and meetings to your digital device.

Following the success of our online events earlier in the year – such as the Week of Webinars – we have news of two further online events. These are corrosion conferences that you will not want to miss. Read on to learn more, including how you can participate from anywhere in the world.

London Branch ICorr Meeting Goes Virtual

The London Branch of ICorr has announced its first ever virtual branch meeting. This is an evening event, starting at 6pm UK time (7pm CEST) on Thursday 8th October 2020, and will be a joint meeting with the London Materials Society (LMS).

This technical session will deliver a case study under the title ‘A New CP Approach on Non-Isolated and Aged Pipelines’. The presenter is Pablo Merino, Cathodic Protection Technical Authority @ CLH PS.

Here’s the premise:

  • An aged pipeline
  • An oversaturated CP System NOT achieving full extent protection criteria
  • An in-line corrosion inspection showing several corrosion features and a deficient coating condition
  • In some locations the coating is non-existent

Questions that must be answered include:

  • What can we do?
  • How we can progress from this situation?

This is a real case. It’s a big dilemma, and there are several options available. All need to be assessed before the most feasible solution from both a technical and economical perspective can be selected.

By the end of this meeting, we will have discussed all the possibilities and shared the solution. It’s an amazing ‘learn from the expert’ event.

To attend, click the link below to register. You will then receive login details and the ‘rules’ for this online meeting. (Oh, and don’t forget, there is one thing we can’t supply – drinks and snacks for the event. Yes, the London Branch is famed for its refreshments, but this time they are down to you.)

Register for the London Branch Meeting on 8th October 2020

ICorr Aberdeen and MCF Lunch and Learns

The Marine Corrosion Forum (MCF) and ICorr Aberdeen Branch follow on from their well-received and attended April and July ‘Week of Webinars’, with another five days of online lunch and learn events between 5th and 9th October 2020.

Here is the week’s schedule, with detailed abstracts. Each lunchtime session starts at midday and runs for an hour. And each is FREE. You can register for one or all events by visiting:

www.marinecorrosionforum.co.uk/attend

Event #1: ICorr

A history of well integrity in the operations phase and its business impacts to the oil and gas industry

Presented by Simon J. Sparke, International Well Integrity Ltd.

5th October 2020, 12:00 PM

Abstract – Well integrity really impacted our lives and became part of our culture following the Piper Alpha disaster in 1988, and the publication of the Cullen report and the impact of the Design and Construction Regulations (DCR) 1996. 

Since then in United Kingdom Continental Shelf (UKCS), Norway, and many other parts of the world, the industry is required to adhere to a wide catalogue of guidelines and standards such as the Oil and Gas UK guidelines (O&GUK), ISO-16530 well integrity standard, NORSOK D-010 and more, so that these have become part of the daily reading and way of life, to demonstrate how we as an industry should and do conduct our business of managing well stock throughout the well lifecycle.

This presentation will open with the history of well integrity, how it has developed, the implementation of key management software, the well examination process, and much more. We’ll also discuss how the industry has shaped our attitude on day-to-day business.

The on/offshore oil and gas production industry as well as the underground gas storage business with use of disused oil wells, and salt cavities, is highly regulated and governed. What is now becoming a common industry thread is the use of Well Integrity Management Software (WIMS), which typically follows the ISO-16530 standard, using the nine structured elements to look at the technical, operational and organisational element of the oil and gas sector in a structured way to allow reporting and independent review to the standard expected by a wide range of regulators.

This is further supported with institutions such as the International Well Control Forum (IWCF) and its certification programme for a wide range of staff working on wells, to ensure that they understand and recognize the risks associated with working on and around the well stock.

Finally, the recent work of O&GUK will be discussed, which has published competency guidelines to ensure that all operators maintain a transparent and auditable programme to ensure that workers are periodically reviewed for compliance to a minimum standard.

Event #2: ICorr

A review of glass flake technologies and short-term aerosol solutions for marine corrosion protection

Presented by Graham Greenwood-Sole, Managing Director of Corrocoat, Leeds

6th October 2020, 12:00 PM

Abstract – Corrocoat has been providing cost-effective anti-corrosion methods, materials and engineering rehabilitation expertise for over 30 years. They enjoy a proven track record in solving corrosion-related problems throughout industry, operating across five continents from more than 30 locations worldwide. Corrocoat’s business is extremely diverse, dealing heavily with the oil, power, mining, marine, petrochemical and many more industries that encounter corrosion issues.

This presentation will outline the benefits and function of glass flake within high performance linings, options for the technology using differing resin systems, for the protection of equipment operating in harsh process environments. It will discuss the advantages of this long-life technology and the critical importance of the right application techniques in pipework especially. Further, as the industry looks to shorter-term solutions to corrosion prevention, the use of surface-tolerant epoxies (which has recently become more prevalent) and the development of single-container two-pack epoxy aerosol technology will be discussed, as this may well prove an ideal solution for holding back corrosion ahead of major intervention programmes by plant operators.

Event #3: ICorr

What is proactive maintenance, and how does it differ from preventive and predictive maintenance?

Presented by Gary Whyman, Business Dev. Manager at Plantweb Solutions – Emerson Automation

1 hr Free 7th  October 2020, 12:00 PM

Abstract – As the world embraces a new age of digital transformation, staying on top of asset health is easier than ever before. Advanced communication tools keep personnel in touch to collaborate on developing production issues. Data from predictive intelligence applications and analytical tools are aggregated to create a holistic picture of equipment condition.

The challenge is getting the right information to the right person at the right time and making sure you can ‘close the loop’. 

This presentation will explain how you can leverage your existing ‘condition monitoring’ and process instrumentation infrastructure, alongside new digitalisation solutions. Integrating them with your existing Computerised Maintenance Management Systems will allow you to effectively close the maintenance loop and move to a proactive maintenance strategy.

Highly scalable digitalisation solutions mean that you can focus on areas that matter the most in the short term, evaluate the benefits and return on investment, and then expand to other focus areas. Implementing a new maintenance strategy may come with its own challenges; not only technical ones, but potentially procedural and cultural ones too.

This presentation will also touch on some of those challenges and weigh them against the expected benefits, to allow all the stakeholders – from those who will be using the new solutions through to management – to make an informed decision remotely.

Event #4: MCF

Integrity management of hydrogen transportation pipelines

Presented by Neil Gallon, Principal Engineer at ROSEN UK

1 hr Free 8th October 2020, 12:00 PM

Abstract – This presentation will illustrate a comprehensive integrity management approach supporting pipeline operators with the conversion of their existing natural gas grids and operations for transporting hydrogen. It will summarise the potential threats, and the changes or additions to current integrity management (and potentially operating) practices needed to monitor these new threats.

Event #5: MCF

Subsea surveys utilisation of high-sensitive field gradient sensor for optimisation of life extension

Presented by Svenn Magne Wige, Business Dev. Manager at FORCE

1 hr Free 9th October 2020, 12:00 PM

Abstract – A High-Sensitivity CP Field Gradient (FG) sensor was developed and has now been in use for several years. With the data recorded by the sensor, one can determine significantly higher accuracy on the CP status such as anode current output, overall potential distribution, and not at least repeatedly observed current drain to adjacent structures.

On mature structures it has been known for years that the true mean current demand is significantly below those recommended in the standards. Utilising the FG data from this high-sensitivity FG sensor, allows documentation of these low current densities, from which a very cost-efficient design basis for CP life extension can be formed.

You can rely on the Institute of Corrosion

These latest online events and virtual conferences demonstrate our continuing support for our industry – no matter what the environment and economic conditions. Coronavirus does not put a halt to corrosion. It will not stop us delivering on our mission of sharing corrosion expertise with the world. Just one of the benefits of membership of the Institute of Corrosion.

For details about membership of the Institute of Corrosion, visit our membership page.

PFP Course for Inspectors – Finally, Training That Meets Industry Needs

PFP Course for Inspectors – Finally, Training That Meets Industry Needs

PFP Inspection Training Developed by Industry Experts for the Industry

In the last few weeks, we’ve published several articles about passive fire protection. These include:

In this article, we briefly review the reasons why a comprehensive, market-leading PFP course for inspectors is considered essential by the oil and gas industry. We also examine the nuts and bolts of the new Fire Protection Coatings Inspector Training Programme that has been launched by the Institute of Corrosion and PFPNet.

PFP is failing too often

Market dynamics have reduced the level of qualified inspection that helped to ensure correct application of PFP systems before plant is commissioned.

Greater competition in the coatings market has pressured margins. A consequence of this is that suppliers of epoxy intumescent and cementitious PFP coatings no longer provide on-site technical services free of charge. Combined with the drive for the oil and gas industry to reduce project costs, there has been a reduction in available competence to ensure quality installations.

Additionally, there has been a tendency to treat PFP coatings like paint, despite specialist skills and understanding required for quality PFP installation.

The result of these factors has been a decline in the quality of PFP application. In turn, this leads to failure of PFP with the associated financial and human cost impacting the industry.

The huge cost of poorly installed PFP

The cost of correcting poorly-applied PFP systems can be huge. Where installations are sited offshore or in remote locations, maintenance and repair costs can be up to 20 times more expensive than when performed in the construction yard.

Currently, 85% of coating failures occur within one to three years. Most of these failures occur because of:

  • Incorrect specification choice
  • Poor surface preparation
  • Poor application
  • Climatic conditions

Inspection of PFP systems and applications should capture the issues that lead to such failures before they happen – thus reducing rectification needs and costs.

PFP is critical for health and safety and asset integrity

Protecting an asset from fire protects the asset’s integrity, helping to achieve your paramount priority – the safety of your people.

However, many lives have been lost in offshore fires and explosions over the years – lives that may have been saved if PFP had not failed. When compared to paint, PFP coatings are much more complex.

There are many stages in the application process and specific skills and controls are needed to ensure that final installation meets the requirements for the lifetime of the asset.

PFP inspection is a critical exercise

With PFP playing such a key role in keeping people safe and the added financial risk of requiring rectification of poorly installed PFP systems, inspection of PFP is a critical exercise that can help reduce costs and save lives.

Yet, the industry itself knows there is a massive shortfall of experienced people to perform PFP inspections, especially in remote locations. Hence the need for new, improved, comprehensive training for PFP inspection. Training that will meet the standards expected by the industry, and that equips PFP coating inspectors with the expertise to identify risks of failure before they occur – thus reducing the industry’s costs, improving its safety record, and saving lives.

What expertise does the Fire Protection Coatings Inspector Training Programme deliver?

This is the most comprehensive course available anywhere in the world – developed by industry experts for the industry, in response to the industry’s needs.

Accredited by the Institute of Corrosion and PFPNet, the course has four main modules:

  • Online, which is designed as a pre-learning module to ensure all candidates understand the basics of corrosion and corrosion protection
  • 4½ days of classroom study with an industry expert
  • A predominantly written examination which will take half a day at the end of the classroom sessions
  • A Peer Review in line with all L3 qualifications

In total, course attendees will spend 10 to 20 hours training online, and around 40 hours in the classroom.

The course will be delivered through the Institute of Corrosion’s normal channels via Argyll Ruane, and additionally through the PFP manufacturers to meet the demand from global operators.

The course will be invigilated, and the exam papers collected to be marked. The tutors, invigilators and exam markers are all independent. The Peer Review will be an online meeting arranged within one month of completion of the course.

Successful candidates will be recognised as being highly professional in the inspection of PFP and accredited by the industry as the only standard specific and meaningful to the application and inspection of PFP systems.

In brief, elements covered in the training programme include:

  1. Role and Duties of a PFP Inspector
  2. Introduction to PFP
  3. Normative Documents
  4. Classification Society Type Approval
  5. Qualification of PFP Systems
  6. PFP Materials and Systems
  7. Epoxy PFP Degradation Mechanisms
  8. Fire Performance and Defective Application
  9. Pre-Job Meeting
  10. Surface Preparation
  11. Epoxy PFP Extent and Thickness Details
  12. Epoxy PFP Application Equipment
  13. Final Thickness Determination
  14. Examples of Application Defects
  15. Reporting
  16. Health and Safety

The agenda is similar for the cementitious PFP course with specifics on these types of materials replacing the epoxy specific items on the above list.

How will this course impact the oil and gas industry?

The course will provide the industry with inspectors specifically trained in the inspection of PFP. Thus, it will raise standards in pre-commissioning application of PFP coatings. The industry should benefit from a decrease in the amount of re-work on this safety-critical area of a project build, leading to significant cost savings.

The training programme has been developed by industry experts in collaboration with PFPNet – the industry body dedicated to raising standards in the specification, testing, use, application, and maintenance of Passive Fire Protection systems.

Who should take the Fire Protection Coatings Inspector Training Programme?

The course will benefit anyone who is involved in PFP, but specifically those involved in inspection. Training delegates will come from owner/operators and engineering houses, but in the main from fabricators, applicators, and inspection houses, as well as private inspectors.

In the first instance, prospective candidates for the course are likely to be those currently working on PFP installations who wish to upgrade ahead of others. Inspectors who know their trade should pass with flying colours.

The general requirement to be considered for this training will be to have at the least L1 Paint Inspector qualification and a minimum 3 years in the industry. As with all L3 courses, all potential candidates will be vetted to ensure suitability.

For more information, contact either John Dunk at PFPNet or David Mobbs at ICorr.

Or register for the launch of this exciting new training programme here.

The Institute of Corrosion (ICorr) and the Hydrocarbon Passive Fire Protection Network (PFPNet) will be launching their market leading training programme

The Institute of Corrosion (ICorr) and the Hydrocarbon Passive Fire Protection Network (PFPNet) will be launching their market leading training programme

The Institute of Corrosion (ICorr) and the Hydrocarbon Passive Fire Protection Network (PFPNet) will be launching their market leading training programme

Please find below an invitation to the launch of the new PFP Inspector training programme; “ICorr/PFPNet Fire Protection Coatings Inspector Training Programme (Ref: ICorr/PFPNet CITP)”

About this Event

The Institute of Corrosion (ICorr) and the Hydrocarbon Passive Fire Protection Network (PFPNet) will be launching their market leading training course specifically aimed at the training of Inspectors who inspect installation of hydrocarbon passive fire protection materials. The training course is targeted at both epoxy and cementitious intumescent materials and we ask you to join us for the launch of this training programme which is a step-change towards improved competence in this safety critical area of our industry.

The hydrocarbon passive fire protection training course is aimed at Inspectors responsible for the installation of product, but could equally benefit Engineers and others who wish to understand the reason why passive fire protection is important and the processes involved in it’s installation.
The launch will include commentary from a number of key notables in the industry and its your opportunity to ask the organisers detail about the course and its global delivery.

We hope you are able to join us on one of the time slots on the 23rd September but please note numbers are limited.

How to Register

This will be an online event and we would ask you to complete the Eventbrite registration:

We will then send you an invitation to the live Teams event on the time slot of your choice.
As this is a global launch and you will note that we have posted 3 events through the day in order to meet the different time zones; 09.00, 12.00 and 16.00 (UK time)

We look forward to seeing you on the 23rd September.